Digital Cardboard
One-week workshop in computational design and digital fabrication

Even though we can witness a rapidly growing cultural and political awareness of the unsustainability of today‘s consumer-culture, most commercially available products are still far from proposing viable alternatives to overconsumption and overproduction. One possibility to limit waste and carbon emissions is to make things only when necessary. Novel design and manufacturing tools are paving the path towards on-demand and individualized production, while also opening up new domains for aesthetic and functional exploration.

In this course students had the opportunity to digitally design and manufacture 1:1 eco-friendly furniture prototypes. The designs should be based on what is commonly referred to as a waffle-system and were produced with a laser-cutter from 105,00 cm x 165,00 cm x 6,50 mm sheets of brown corrugated cardboard. Topics to consider were:

– Material efficiency and production workflow
– Assembly and creative experience/involvement of the customer (e.g. IKEA effect)
– Innovative use of design and manufacturing technologies
– Aesthetic (futuristic) appearance and practical usability

Rainbow Chairs
The Rainbow Chair is a minimalist yet practical piece of furniture that’s effortless to assemble and unassuming in its design. The chair features an aesthetically pleasing, rainbow-like structure that optimizes material usage while guaranteeing stability. Among three different assembly methods evaluated, the tilt-insert approach was chosen for its blend of structural integrity and visual appeal. In a display of versatility, two Rainbow Chairs can be joined together to form a small, handy table. When four chairs are combined, they create a harmonious set of tables and chairs, suitable for both professional and leisure settings. The Rainbow Chair embodies the convenience and style of IKEA designs – it’s compact, easy to store, and space-efficient.

Institute
Dessau Department of Design

Students
Amina Amina, Deepesh Harbola, Fernanda Navarro Alba, Junzhe Shan, Laura Esperanza Ochoa Delgado, Louis Wahlich, Mehrbod Pakbaz, Mohammad Soheili, Nabha Joshi, Nisa Zahman, Prateek Prateek, Saniya Jafri, Tianhao Jia, Toni Pasternak, Vanessa Rüpprich, Veronika Stratiewski, Vishaal Sowmiyan, Wenxin Su

Supervision
Prof. Dr. Manuel Kretzer


Due to its simplicity and compact size, the assembly process of the Rainbow Chair is so straightforward that even children can participate, making it an excellent choice for those seeking a balance of form, function, and fun.

Jigsaw-It
The Jigsaw-it Stool is designed around the fundamental geometric form – a Cube. The aim is to offer a simple yet contemporary look and feel. Upon close examination, you’ll find a slight curvature on the top surface designed for increased comfort. The design features a variety of angular and circular seating modules, allowing for diverse configurations. The base of the stool incorporates an additional curve to increase structural stability and balance. The Jigsaw-it Stool offers flexibility in its usage – it can be twisted, turned or moved around to suit your needs.

Whiggle
Over the course of a week, a relaxing rocking seat, ‘Whiggle’, was conceived and prototyped. This innovative design utilized parametric principles and laser-cutting production techniques. The initial aim was to construct a piece of honeycomb cardboard furniture that employed a straightforward plug-in assembly approach. Whiggle is designed to offer a gentle rocking motion, both forwards and sideways, making it an ideal chair for relaxed working. The current prototype has been tailored to comfortably accommodate individuals of a smaller stature.

Future modifications are planned to enhance the backrest and armrests, making them more suitable for taller individuals. This enhancement will increase the range of Whiggle’s usability, broadening its appeal to a wider user base.

Stalactable
Stalactites, as seen in caves, served as the main inspiration for this design. The initial sketch of the table’s main form was done using Z-brush software. Following this, the cross-sections were designed with Rhino and Grasshopper. Laser cutting technology was employed to cut the pieces, which were then joined together via grooves incorporated into each piece. The table can serve various functions such as a coffee table or speaker table. As a part of future improvements, a plan to design and fabricate a flat Plexiglas surface to fit on the table is under consideration. This addition will enhance the table’s functionality and usability.

Institute
Dessau Department of Design

Students
Amina Amina, Deepesh Harbola, Fernanda Navarro Alba, Junzhe Shan, Laura Esperanza Ochoa Delgado, Louis Wahlich, Mehrbod Pakbaz, Mohammad Soheili, Nabha Joshi, Nisa Zahman, Prateek Prateek, Saniya Jafri, Tianhao Jia, Toni Pasternak, Vanessa Rüpprich, Veronika Stratiewski, Vishaal Sowmiyan, Wenxin Su

Supervision
Prof. Dr. Manuel Kretzer


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