Printing Furniture

A collaborative course with large scale 3D printer manufacturer BLB Industries 


3D-printing has established itself as one of the most exciting advancements in manufacturing technology. Large corporations like Airbus, Deutsche Bahn, and various automotive producers have invested significantly in this area, dedicating substantial parts of their production facilities to it. This technology facilitates the onsite production of spare parts, saving time, effort, and logistics costs. Compared to other manufacturing methods, 3D-printing enables the creation of incredibly material-efficient components that are lighter and sturdier. Additionally, it empowers designers to generate highly customized projects and heralds a new era of formal language unconstrained by traditional industrial manufacturing limitations.

One rapidly advancing 3D-printing technique is Fused Granular Fabrication (FGF). This process constructs a product from molten plastic granules rather than a continuous filament, as in Fused Deposition Modeling (FDM). This approach boosts speed, reduces material costs, and permits the creation of much larger objects in a continuous process.

In collaboration with the Swedish large-scale 3D printer manufacturer, BLB Industries, an entire semester was devoted to evaluating, investigating, researching, and testing the possibilities and limitations of this technique for the design and production of chairs. The project focused on the following objectives:

1) Emphasizing the large nozzle size (8mm) and visible print layers as a unique feature of the technology.
2) Highlighting specific material properties, such as color, texture, or hydrophobicity.
3) Developing a generative design that deviates from the predominantly minimalistic forms of the previous century.

Institute
Dessau Department of Design

Students
Jen-Yuan Chen, Jentad Jenpanichkarn, Jinyu Chen, Jude Rajith B, Mariya Windisch, Nadia Elkady

Supervision
Prof. Dr. Manuel Kretzer


Bloom and Rose Chairs
The design concepts for these pieces is deeply inspired by the natural shape of flowers, their gentle, sparse lines, and flowing curves. By embodying elements such as tenderness, calmness, softness, beauty, and a rich spectrum of colors that flowers exhibit, the chair designs exude a distinct floral aesthetic. This is realized by incorporating a sparse layout with substantial corners, giving the chairs an appearance reminiscent of a blooming flower. The rocking chair aspect of the “Rose Chair” design further enhances the sense of gentleness and fun, while small petal-like details integrated into the chair add to its floral identity. The seat’s unique shape, moderately elevated and ergonomically designed, aims to offer superior comfort.

As part of the envisioned 3D-printing process, the base of the “Bloom Chair” is conceptualized to showcase horizontal print layers, while the seat area is imagined with vertical print layers. This approach not only achieves a unique aesthetic but also leverages different 3D-printing techniques to incorporate a variety of layering styles within the design.

Neela Thirukkai

The focus of this project lay in the unique opportunity to utilize the 8mm nozzle, capitalizing on the distinctive print layers it produces as an integral aspect of the design aesthetic. The resultant creation, a lawn chair, embodies the essence of a Blue Manta Ray through its form and structure. It is fabricated in two distinct segments using 3D-printing, before being assembled and undergoing post-processing. This methodology allows the chair’s innovative design to be realized, solidifying its distinctive presence as a unique piece of outdoor furniture.

Wavy Towel
Inspired by the form of an inflatable cushion, the goal was to leverage the capabilities of 3D-printing to craft an organic shape, delivering a soft and light visual effect at first glance. Given the constraints posed by the maximal overhang degree, an attempt was made to create organic lines that curve as much as possible from both views. The curves were strategically cut from the bottom and top when the limit of the overhang degree was reached. Influenced by the folds of a soft cloth, the design showcases gentle, wavy curves, leading to its apt designation as “WavyTowel”.

Institute
Dessau Department of Design

Students
Jen-Yuan Chen, Jentad Jenpanichkarn, Jinyu Chen, Jude Rajith B, Mariya Windisch, Nadia Elkady

Supervision
Prof. Dr. Manuel Kretzer


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